Four way Ball Valve

Four way Ball Valve

Multiple Flow Paths:Four-way design enables flexible flow distribution.
Versatile Control:Allows switching and mixing of pipeline flows
Compact Design:Integrated structure saves installation space
Smooth Operation:Quarter-turn action for quick control
Reliable Sealing:Ensures tight sealing during flow switching
Durable Construction:Built to resist wear and corrosion.

Function

Four–way ball valve is also called multi–way water service rotary valve in power station, and air reversing change over valve in petrochemicals system. They are applicable for circulating system of liquid, gas, dust, slurry and medium containing solid particles. For example, the forward and reverse circulation water supply system of unit cooler in power station. The conventional piping for forward and reverse circulating water supply has the defects of large occupation, high cost, complicated operation (to operate four valves for each changeover). For forward water supply, valve 1 and 3 to be opened and valve 2 and 4 to be closed; for reverse water supply, valve 2 and 4 to be opened and valve 1 and 3 to be closed. Use of four–way ball valve instead of the conventional piping and valve group can simplify operational procedures, lower the cost, facilitate the control and improve its asynchronism.

structural features

  1. Designed for the specific process of forward and reverse water supply for power system coolers, with applicable and reliable functions;
  2. The top mounted fixed ball four sided seat valve core structure has good sealing performance, resistance to sand particle wear, and long service life;
  3. Electric and pneumatic operation (can be switched to manual operation if necessary);
  4. Facilitate good information channels and operation interfaces between the control box and valves, as well as between the control box and the upper computer; And it can automatically switch between positive and negative water supply at a certain time interval according to the process requirements.

Control System

Four-way ball valve can be controlled on the scene or through the operating of the central system for a remote controlling. The function is as below:

One, switch

1.Power switch

2.Field control / Remote control change over switch

3.Manual circulation / Automatic circulation change over switch

Two, button

1.Forward water supply

2.Reverse water supply

3.Pause

Three, Indicator light

1.Power indicator

2.Forward water supply indicator

3.Reverse water supply indicator

4.Middle position pause indicator

5.Valve or electric fitting jammed over–moment indicator (flash and alarm)

Four, opening indicator

Five, communication with upper machine

Four–way ball valve

Technique Standard

Design StandardGB/T 12237
Face to Face DimensionGB/T 12221
Flanged End DimensionGB/T 9113
Test and InspectionJB/T 9092

Form of Main Parts Materials

Part NameMaterial
BodyCast steel, Cast stainless steel
BonnetCast steel, Cast stainless steel
StemMartensitic stainless steel, Austenitic stainless steel
BallMartensitic stainless steel, Austenitic stainless steel
Seal ringSpecial plastic

Four–way ball valve

Main Outline and Connecting Flange Size

DNinLHD0DD1D2Cfn-ΦdPneumatic Actuator ModelElectric Actuator Model
502265220511651251001634-Φ18AT092DR / AT125SCZT-10
652 1/2280295641851451201834-Φ18AT105DR / AT140SCZT-20
803310367762001601352038-Φ18AT125DR / AT160SCZT-20
10043704401022201801552038-Φ18AT140DR / AT190SCZT-50
12554405351272502101852238-Φ18AT160DR / AT210SCZT-100
15065106601522852402102238-Φ22AT190DR / AT240SCZT-200
200858087020334029526524312-Φ22AT210DR / AT270SCZT-200
25010665108025040535532026312-Φ26AT240DR / AT300SCZMQ-300
30012760120030546041037528412-Φ26AT300DR / AT350SCZMQ-400
35014850125033752047043532416-Φ26AT350DR / AT400SCZMQ-500
40016940142038758052548536416-Φ30AT400DR / AW35SZMQ-500
450181050161043864058554538416-Φ33AW35 / AW50SZDQ-600
500201180183048971065060842416-Φ33AW40 / AW60SZDQ-600

Manufacturing Process

Step 1: Order and Design

Based on the operating conditions parameters provided by the customer, such as pressure, temperature, medium type, connection method and size requirements, the structural form, flow channel design, valve body material and sealing scheme of the Four way Ball Valve are confirmed. At the same time, the drawings, technical standards and production process documents are formulated.

Four way Ball Valve

Step 2: Forging & Casting

According to the design requirements, select the appropriate raw materials and perform forging or casting on the main components such as the valve body and valve cover. For the Four way Ball Valve, the flow channel structure of the valve body is relatively complex, so it is necessary to focus on ensuring the dimensional accuracy, internal density and mechanical properties of the blank, and avoid defects such as shrinkage cavities and cracks.

Four way Ball Valve

Step 3: Machining

The valve body, ball, valve stem, and valve seat installation positions and other components undergo precise mechanical processing, including turning, milling, drilling, boring, and thread processing. The processing focus of the Four way Ball Valve lies in the coaxiality of the four-way flow path, the accuracy of the ball opening, and the smoothness of the sealing surface, to ensure stable subsequent assembly and switching performance.

Four way Ball Valve

Step 4: Assembly

After the processed and inspected components are cleaned and deburred, they are assembled according to the process requirements. This includes installing the valve seat, ball, valve stem, seals, actuator connection components, etc. During the assembly process, special attention should be paid to the corresponding relationship of the channel positions of the Four way Ball Valve to ensure accurate switching direction and flexible opening and closing.

Four way Ball Valve

Step 5: Testing & Quality Assurance

After assembly is completed, conduct pressure tests, seal tests, shell strength tests and opening/closing torque inspections on the Four way Ball Valve. Also, perform size rechecks and appearance inspections in accordance with relevant standards to ensure that the product meets the usage requirements and quality specifications.

Four way Ball Valve

Step 6: Painting and Finishing

After passing the inspection, the surface of the valve will be cleaned, rust-prevented, and painted. If necessary, labels will be installed, flow direction signs will be marked, and packaging will be done. Finally, the final preparation and protection before leaving the factory will be completed to ensure that the product is not damaged during transportation and storage.

Four way Ball Valve

Applications

  • Petrochemical industry: During the transportation and processing of chemical raw materials such as petroleum and natural gas, four-way ball valves are used to control the flow direction of the medium, ensuring the smooth operation of the production process.
  • Electricity and energy: In power production facilities such as hydropower stations and thermal power plants, four-way ball valves are often used as the forward and reverse water supply switching valves of the cooling system to ensure the efficient operation of power equipment.
  • Water supply and heating: In urban water supply and heating systems, four-way ball valves are used to regulate the flow of the medium to meet the water and heat demands of residents and enterprises.
  • Pharmaceutical equipment: In the pharmaceutical industry, four-way ball valves are used to control the flow of raw materials and products, ensuring the cleanliness of the production environment and the precise control of the production process.

These valves are widely used in:

Oil and Gas

Oil and Gas

Chemical Processing

Chemical Processing

Power Plants

Power Plants

Water Treatment

Water Treatment

Metallurgy and Mining

Metallurgy and Mining

Agriculture and Irrigation

Agriculture and Irrigation

Factory Environment

Factory Production Line

Material Storage

Quality Control

Assembly Workshop

Quality Control

Assembly Workshop

Why Choose Us

Superior Quality

Superior Quality

Our valves are manufactured using premium materials and undergo rigorous quality testing to ensure reliable performance in demanding industrial applications.

Advanced Technology

Advanced Technology

Equipped with state-of-the-art CNC machining centers and precision manufacturing equipment, we deliver valves with exceptional accuracy and consistency.

Competitive Pricing

Competitive Pricing

Through optimized manufacturing processes and bulk material procurement, we offer high-quality valves at competitive prices without compromising on quality.

Expert Support

Expert Support

Our experienced technical team provides comprehensive support from product selection to after-sales service, ensuring optimal valve performance for your specific application.

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