
Four–way ball valve is also called multi–way water service rotary valve in power station, and air reversing change over valve in petrochemicals system. They are applicable for circulating system of liquid, gas, dust, slurry and medium containing solid particles. For example, the forward and reverse circulation water supply system of unit cooler in power station. The conventional piping for forward and reverse circulating water supply has the defects of large occupation, high cost, complicated operation (to operate four valves for each changeover). For forward water supply, valve 1 and 3 to be opened and valve 2 and 4 to be closed; for reverse water supply, valve 2 and 4 to be opened and valve 1 and 3 to be closed. Use of four–way ball valve instead of the conventional piping and valve group can simplify operational procedures, lower the cost, facilitate the control and improve its asynchronism.
Four-way ball valve can be controlled on the scene or through the operating of the central system for a remote controlling. The function is as below:
One, switch
1.Power switch
2.Field control / Remote control change over switch
3.Manual circulation / Automatic circulation change over switch
Two, button
1.Forward water supply
2.Reverse water supply
3.Pause
Three, Indicator light
1.Power indicator
2.Forward water supply indicator
3.Reverse water supply indicator
4.Middle position pause indicator
5.Valve or electric fitting jammed over–moment indicator (flash and alarm)
Four, opening indicator
Five, communication with upper machine

| Design Standard | GB/T 12237 |
|---|---|
| Face to Face Dimension | GB/T 12221 |
| Flanged End Dimension | GB/T 9113 |
| Test and Inspection | JB/T 9092 |
| Part Name | Material |
|---|---|
| Body | Cast steel, Cast stainless steel |
| Bonnet | Cast steel, Cast stainless steel |
| Stem | Martensitic stainless steel, Austenitic stainless steel |
| Ball | Martensitic stainless steel, Austenitic stainless steel |
| Seal ring | Special plastic |

| DN | in | L | H | D0 | D | D1 | D2 | C | f | n-Φd | Pneumatic Actuator Model | Electric Actuator Model |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 50 | 2 | 265 | 220 | 51 | 165 | 125 | 100 | 16 | 3 | 4-Φ18 | AT092DR / AT125SC | ZT-10 |
| 65 | 2 1/2 | 280 | 295 | 64 | 185 | 145 | 120 | 18 | 3 | 4-Φ18 | AT105DR / AT140SC | ZT-20 |
| 80 | 3 | 310 | 367 | 76 | 200 | 160 | 135 | 20 | 3 | 8-Φ18 | AT125DR / AT160SC | ZT-20 |
| 100 | 4 | 370 | 440 | 102 | 220 | 180 | 155 | 20 | 3 | 8-Φ18 | AT140DR / AT190SC | ZT-50 |
| 125 | 5 | 440 | 535 | 127 | 250 | 210 | 185 | 22 | 3 | 8-Φ18 | AT160DR / AT210SC | ZT-100 |
| 150 | 6 | 510 | 660 | 152 | 285 | 240 | 210 | 22 | 3 | 8-Φ22 | AT190DR / AT240SC | ZT-200 |
| 200 | 8 | 580 | 870 | 203 | 340 | 295 | 265 | 24 | 3 | 12-Φ22 | AT210DR / AT270SC | ZT-200 |
| 250 | 10 | 665 | 1080 | 250 | 405 | 355 | 320 | 26 | 3 | 12-Φ26 | AT240DR / AT300SC | ZMQ-300 |
| 300 | 12 | 760 | 1200 | 305 | 460 | 410 | 375 | 28 | 4 | 12-Φ26 | AT300DR / AT350SC | ZMQ-400 |
| 350 | 14 | 850 | 1250 | 337 | 520 | 470 | 435 | 32 | 4 | 16-Φ26 | AT350DR / AT400SC | ZMQ-500 |
| 400 | 16 | 940 | 1420 | 387 | 580 | 525 | 485 | 36 | 4 | 16-Φ30 | AT400DR / AW35S | ZMQ-500 |
| 450 | 18 | 1050 | 1610 | 438 | 640 | 585 | 545 | 38 | 4 | 16-Φ33 | AW35 / AW50S | ZDQ-600 |
| 500 | 20 | 1180 | 1830 | 489 | 710 | 650 | 608 | 42 | 4 | 16-Φ33 | AW40 / AW60S | ZDQ-600 |
Step 1: Order and Design
Based on the operating conditions parameters provided by the customer, such as pressure, temperature, medium type, connection method and size requirements, the structural form, flow channel design, valve body material and sealing scheme of the Four way Ball Valve are confirmed. At the same time, the drawings, technical standards and production process documents are formulated.

Step 2: Forging & Casting
According to the design requirements, select the appropriate raw materials and perform forging or casting on the main components such as the valve body and valve cover. For the Four way Ball Valve, the flow channel structure of the valve body is relatively complex, so it is necessary to focus on ensuring the dimensional accuracy, internal density and mechanical properties of the blank, and avoid defects such as shrinkage cavities and cracks.

Step 3: Machining
The valve body, ball, valve stem, and valve seat installation positions and other components undergo precise mechanical processing, including turning, milling, drilling, boring, and thread processing. The processing focus of the Four way Ball Valve lies in the coaxiality of the four-way flow path, the accuracy of the ball opening, and the smoothness of the sealing surface, to ensure stable subsequent assembly and switching performance.

Step 4: Assembly
After the processed and inspected components are cleaned and deburred, they are assembled according to the process requirements. This includes installing the valve seat, ball, valve stem, seals, actuator connection components, etc. During the assembly process, special attention should be paid to the corresponding relationship of the channel positions of the Four way Ball Valve to ensure accurate switching direction and flexible opening and closing.

Step 5: Testing & Quality Assurance
After assembly is completed, conduct pressure tests, seal tests, shell strength tests and opening/closing torque inspections on the Four way Ball Valve. Also, perform size rechecks and appearance inspections in accordance with relevant standards to ensure that the product meets the usage requirements and quality specifications.

Step 6: Painting and Finishing
After passing the inspection, the surface of the valve will be cleaned, rust-prevented, and painted. If necessary, labels will be installed, flow direction signs will be marked, and packaging will be done. Finally, the final preparation and protection before leaving the factory will be completed to ensure that the product is not damaged during transportation and storage.

These valves are widely used in:

Oil and Gas

Chemical Processing

Power Plants

Water Treatment

Metallurgy and Mining

Agriculture and Irrigation






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