| Design Basis | GB Standard |
|---|---|
| Design Standard | GB/T 12237 |
| Test & Inspection | JB/T 9092 |
| Name of Parts | P Material | R Material |
|---|---|---|
| Left Valve | 304, 304L | 316, 316L |
| O-Ring | Food Ethylene Rubber | Food Ethylene Rubber |
| Seat | PTFE | PTFE |
| Lifting Ring Bolt | 304 | 316 |
| Buckle | 304 | 316 |
| Ball | 304 | 316 |
| Seat | PTFE | PTFE |
| Gasket | Food Ethylene Rubber | Food Ethylene Rubber |
| Body | 304, 304L | 316, 316L |
| Nut | 304 | 316 |
| Gasket | PTFE | PTFE |
| Butterfly Nut | 304 | 316 |
| Stem | 304, 304L | 316, 316L |
| Washer | 304L | 316L |
| Packing | PTFE | PTFE |
| Gland | 304 | 316 |
| Yoke | 304 | 304 |
| Pneumatic Actuator | A Series | A Series |
| Indicator | Plastic | Plastic |
| DN | in | D | L | L1 | ~H | Pneumatic Actuator Model | Electric Actuator Models |
|---|---|---|---|---|---|---|---|
| 20 | 3/4 | 50.5 | 100 | 145/169 | 172 | AT052DR / AT063SC | ZT-03 |
| 25 | 1 | 50.5 | 114 | 145/169 | 190 | AT052DR / AT063SC | ZT-03 |
| 32 | 1 1/4 | 50.5 | 120 | 169/201 | 199 | AT063DR / AT075SC | ZT-10 |
| 38 | 1 1/2 | 50.5 | 140 | 169/201 | 212 | AT063DR / AT075SC | ZT-10 |
| 51 | 2 | 64 | 164 | 201/209 | 226 | AT075DR / AT083SC | ZT-10 |
| 63 | 2 1/2 | 77.5 | 180 | 209/242 | 257 | AT083DR / AT092SC | ZT-10 |
| 76 | 3 | 91 | 190 | 242/275 | 279 | AT092DR / AT105SC | ZT-15 |
| 89 | 3 1/2 | 106 | 200 | 275/332 | 321 | AT105DR / AT125SC | ZT-20 |
| 102 | 4 | 119 | 220 | 332/385 | 355 | AT125DR / AT140SC | ZT-50 |
Step 1: Order and Design
Based on the customer's requirements for size, connection method, sealing material, pressure rating and surface treatment, the production drawings and technical parameters of the Bucky Type Sanitary Ball Valve will be confirmed. The engineering team will complete the structural design and process planning in accordance with hygiene standards and actual operating conditions.
Step 2: Forging & Casting
The valve body, valve ball and key components are forged or precisely cast using high-quality stainless steel materials, ensuring that the Bucky Type Sanitary Ball Valve has excellent strength, corrosion resistance and hygiene performance. After the blank is formed, a preliminary inspection is conducted to ensure there are no cracks, sand holes or other defects.
Step 3: Machining
Through CNC turning, milling, drilling and precision processing, the inner cavity of the valve body, the valve ball, the valve stem and the connection end of the clamp are processed to ensure that the size accuracy, sealing fit and flow channel smoothness of the Bucky Type Sanitary Ball Valve meet the requirements. If necessary, the inner and outer surfaces will be polished.
Step 4: Assembly
After the processed valve body, valve ball, valve stem, sealing components and handle and other parts are cleaned, they are assembled to ensure that all components are installed properly and the switch is flexible. During the assembly process, the cleanliness is strictly controlled to meet the usage standards of sanitary valves.
Step 5: Testing & Quality Assurance
After assembly, the Bucky Type Sanitary Ball Valve needs to undergo sealing test, pressure test, switch torque test and appearance inspection to ensure that the product has reliable sealing performance and operational stability during use. Quality inspectors will complete the final quality confirmation according to relevant standards.
Step 6: Painting and Finishing
Perform final cleaning, surface treatment, marking printing and packaging for Bucky Type Sanitary Ball Valve. Usually, the main body of the sanitary ball valve is in stainless steel color without ordinary painting to ensure the neat appearance of the product, safe transportation, and compliance with export and customer delivery requirements.
It is widely used in various industries due to its excellent hygiene, absence of dead corners, ease of cleaning and disinfection, quick disassembly and assembly, reliable sealing, corrosion resistance and convenient maintenance.
In the food and beverage processing industry, it is suitable for fluid control of products such as milk, juice, and beer, ensuring hygiene and safety during the production process. In the medical and biological engineering field, it meets high cleanliness requirements and GMP standards, reducing the risk of contamination and ensuring product purity. In the chemical and petrochemical industries, it can adapt to complex conditions such as strong corrosion, high temperature, and high pressure, enhancing system safety and stability. Additionally, in water treatment, papermaking, power generation, and environmental protection industries, it is widely adopted due to its fast installation, simple operation, and low maintenance costs.
Overall, the bucky type sanitary ball valve has gained popularity in various industries due to its excellent hygiene performance, adaptability and operational efficiency, making it an important equipment for fluid control.
These valves are widely used in:
Oil and Gas
Chemical Processing
Power Plants
Water Treatment
Metallurgy and Mining
Agriculture and Irrigation
Superior Quality
Our valves are manufactured using premium materials and undergo rigorous quality testing to ensure reliable performance in demanding industrial applications.
Advanced Technology
Equipped with state-of-the-art CNC machining centers and precision manufacturing equipment, we deliver valves with exceptional accuracy and consistency.
Competitive Pricing
Through optimized manufacturing processes and bulk material procurement, we offer high-quality valves at competitive prices without compromising on quality.
Expert Support
Our experienced technical team provides comprehensive support from product selection to after-sales service, ensuring optimal valve performance for your specific application.
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