Bellows Cage Type Control Valve

Bellows Cage Type Control Valve

Leak-proof Design:Bellows seal prevents external leakage.
Stable Regulation:Cage-guided structure ensures smooth control.
Precise Flow Control:Provides accurate and stable flow adjustment.
Low Noise Operation:Cage design helps reduce flow noise.
Reliable Sealing:Double sealing with bellows and packing.
Durable Construction:Built for long-term reliable service.

Bellows Cage Type Control Valve

bellows cage type control valve is a kind of control valve with pressure balanced. The valve body structure is compact, the fluid channel is S–streamline. It has advantages of small pressure rise loss, large flow, and wide adjustable range.

The upper bonnet adopts bellows sealing structure, which can completely eliminate the possibility of leakage of process media from the movement gap of the stem. And it is one of the remarkable characteristics of bellows sealing valve. Due to the variability and prominence of the bellows element itself with the anti–aging property, this kind of control valve completely overcomes the weakness of packing sealing valve, such as packing aging and temperature difference sensitivity. Secondly, using the bellows – packing double seal structure, it has better safety and reliability. Therefore, it is widely used in the automatic control system of highly toxic, highly corrosive, radioactive and other rare and special media.

The valve core has large guiding area and good vibration resistance. The control valve is equipped with multi–spring diaphragm actuator or electric actuator, and has compact structure, large output torque.

Standard Specification

MannerStraight Through Single Seat Cast Ball Valve
Nominal Diameter40, 50, 65, 80, 100, 125, 150, 200 mm
Nominal PressureANSI Class 125, 150, 300; JIS 10K, 16K, 20K, 40K; PN 1.6, 4.0 MPa
Type of ConnectionFlange Type: FF, RF, RJ, TG, MFM / Weld Type: SW (4050 mm), BW (65200 mm)
The Material of Body and BonnetSCPH2/WCB, SCPH21/WC6, SCS13A/CF8, SCS14A/CF8M, SCS16A/CF3M. Titanium and other alloy materials can be used depending on operating temperature and pressure range.
Bonnet MannerBellow Seal Type: -196 ~ +350 °C
Gland MannerScrew Fastening Type
PackingV-type PTFE Packing, Graphite Packing
GasketPlain type, Zigzag type / Stainless steel (SUS304, SUS316, SUS316L) and other alloys
Surface CoatingBlue (Epoxy). When the valve body material is stainless steel, coating is not applied.

Flange Standard: JIS B2201-1984, JB/T79.1-94 (PN1.6MPA), JB/T79.2-94 (PN4.0, 6.4MPA), ANSI B16.5-2009, HG20592-2009, HG20615-2009

High Precision Core Cv Value (%VF, LVF)

Nominal DiameterSeat DiameterRated CvEqual Percentage Characteristics (Metal Seat)Rated Stroke (mm)
32251125
32321725
40251125
40321725
40402425
50321725
50402425
50504425
65402440
65504440
65656840
80504440
80656840
80809940
100656840
100809940
10010017540
15010017560
15012527560
15015036060
20012527560
20015036060
20020065060

Note: Symbol △ Means The Range of Valve Specifications.

Actuator

ItemPneumatic Diaphragm TypeElectronic TypeIntelligent Type
ModelZJHA/B381 SeriesZM Series
TypeMultiple Springs Type
ServiceRegulationRegulationRegulation
Supply Gas Pressure / Supply VoltageSupply Gas Pressure (spring range): 280 (80–240) kPa; 400 (80–240) kPaVoltage: 220 / 380V 50Hz; Input Signal: 4–20 mA DCVoltage: 220 / 380V 50Hz; Input Signal: 4–20 mA DC
ConnectorAir Piping: RC1/4Air Piping: G1/8, G1/4, G1/2, G3/8Wiring: PG13.5
Positive ActionAdding Pressure — Valve Will Be ClosedInputting the Signal — Valve Will Be ClosedInputting the Signal — Valve Will Be Closed
Negative ActionAdding Pressure — Valve Will Be OpenedInputting the Signal — Valve Will Be OpenedInputting the Signal — Valve Will Be Opened
Hysteresis≤1% FS (with Positioner); ≤5% FS (no Positioner)≤ ±1% FS≤ ±1% FS
Limit of Intrinsic Error≤1% FS (with Positioner); ≤11% FS (no Positioner)≤ ±1% FS≤ ±1% FS
Ambient TemperatureNormal Temperature Type: −30 ~ +70°C; High Temperature Type: 0 ~ +100°C; Low Temperature Type: −40 ~ +100°C−20 ~ +70°C−25 ~ +70°C
Painting ColorBlue Scale 1085/10
AccessoryPositioner; Air Filtration Pressure Reducing Valve; Transmitter; HandwheelIntegrated TypeIntegrated Type

Model Selection Parameter Table

SectionItem10121520253240506580100125150200
Seat Diameter (mm)Equal Percentage Cv1.62.546.31016254063100160250400630
Seat Diameter (mm)Straight Cv1.82.84.46.91117.627.54469110176275440690
Nominal DiameterStrokeOptional Flow Coefficient Cv
DN2516 mm
DN3216 mm
DN4025 mm
DN5025 mm
DN6525 mm
DN8040 mm
DN10040 mm
DN12540 mm
DN15060 mm
DN20060 mm
Pneumatic Actuator Diaphragm Active Area Ae (cm²)Model
ZJHA/B-22350
ZJHA/B-23350
ZJHA/B-34560
ZJHA/B-45900
ActionRange of Spring10121520253240506580100125150200
Open20–100 kPa4.463.091.981.160.70.440.280.180.170.110.070.070.050.03
Open40–200 kPa6.46.45.943.342.141.310.840.530.510.330.210.220.150.09
Open80–240 kPa6.46.46.46.44.993.051.951.251.180.780.50.510.360.21
Close20–100 kPa6.46.193.962.232.140.870.560.350.340.220.140.150.10.06
Close40–200 kPa6.46.46.46.46.45.863.642.32.211.430.910.950.660.37
Close80–240 kPa6.46.46.46.46.46.45.043.183.061.981.261.320.920.52

Typical Flow Characteristic of Valve

Bellows Cage Type Control Valve

The Size of Control Valve and Hole Shrinkage Internals & Trim; Rated Cv.

Valve Size inch (mm)Rated Stroke (mm)Cv Type10%30%50%70%100%10%30%50%70%100%
Equal %Equal %Equal %Equal %Equal %StraightStraightStraightStraightStraight
3/4 (20)16Cv10.090.170.340.951.60.270.681.091.491.8
3/4 (20)16Cv20.140.270.531.482.50.421.061.692.322.8
3/4 (20)16Cv30.220.430.852.3740.671.662.653.654.4
1 (25)16Cv10.220.430.852.3740.671.662.653.654.4
1 (25)16Cv20.340.681.353.746.31.052.604.165.726.9
1 1/4 (32)25Cv10.340.681.353.746.31.052.604.165.726.9
1 1/4 (32)25Cv20.551.082.145.93101.674.156.649.1111
1 1/2 (40)25Cv10.551.082.145.93101.674.156.649.1111
1 1/2 (40)25Cv20.871.733.429.49162.676.6310.6214.5817.6
2 (50)25Cv10.871.733.429.49162.676.6310.6214.5817.6
2 (50)25Cv21.362.725.3514.82254.1710.3716.5922.7927.5
2 1/2 (65)40Cv11.362.725.3514.82254.1710.3716.5922.7927.5
2 1/2 (65)40Cv22.184.328.5423.71406.6716.5826.5636.4644
3 (80)40Cv12.184.328.5423.71406.6716.5826.5636.4644
3 (80)40Cv23.346.8113.4537.356310.4726.0141.6357.1769
4 (100)40Cv13.346.8113.4537.356310.4726.0141.6357.1769
4 (100)40Cv25.4510.8121.3659.2810016.6941.4666.3791.14110
5 (125)60Cv113.6210.8121.3659.2810016.6941.4666.3791.14110
5 (125)60Cv221.8017.2934.1794.8516026.7066.34106.2145.8176
6 (150)60Cv121.8017.2934.1794.8516026.7066.34106.2145.8176
6 (150)60Cv213.6227.0653.40148.225041.72103.7165.9227.9275
6 (150)60Cv321.8043.2385.42237.140066.75165.85265.5364.6440
8 (200)60Cv113.6227.0653.40148.225071.72103.7165.9227.9275
8 (200)60Cv221.8043.2385.42237.140066.75165.85265.5364.6440

The Material of Valve and Components, Range of Using Temperature · Allowable Leakage of Seat

Body Material: Carbon Steel

Body MaterialSCPH2 / A216-WCB, SCPH21 / A217-WC6, SCPL1 / A352-LCB
SleeveMaterialSUS630
SleeveTreatmentHT
CoreMaterialSUS410
CoreTreatmentHT
GasketMaterialSUS316L
BellowMaterialSUS304
Allowable Leakage of SeatANSIClass III
Allowable Leakage of SeatRated CvX0.01%
Operating TemperatureSCPH2 / WCB Body−17 ~ +350 °C
Operating TemperatureSCPH21 / WC6 Body−17 ~ +350 °C
Operating TemperatureSCPL1 / LCB Body−45 ~ +350 °C

Body Material: Stainless Steel

Body MaterialSCS13A / A351-CF8, SCS14A / A351-CF8M, SCS16A / A351-CF3M
SleeveMaterialSUS304 / 316 / 316L
SleeveTreatmentST
CoreMaterialSUS304 / 316 / 316L
CoreTreatmentST
GasketMaterialSUS316L
BellowMaterialSUS304 / 316 / 316L
Allowable Leakage of SeatANSIClass III
Allowable Leakage of SeatRated CvX0.01%
Operating Temperature−196 ~ +350 °C

Multi-spring Diaphragm Actuator

Actuator ModelAir Pressure (kPa)Spring Range (kPa)3/4 (20)1 (25)1 1/4 (32)1 1/2 (40)2 (50)2 1/2 (65)3 (80)4 (100)5 (125)6 (150)8 (200)
ZJHA/B-2214020–1001.170.75
ZJHA/B-2224040–2002.731.75
ZJHA/B-2230080–2405.853.75
ZJHA/B-2314020–1001.641.050.630.400.26
ZJHA/B-2324040–2003.822.451.490.960.61
ZJHA/B-2330080–2408.195.243.192.051.31
ZJHA/B-3414020–1001.020.660.420.240.160.10
ZJHA/B-3424040–2002.381.530.980.580.380.24
ZJHA/B-3430080–2405.123.282.101.240.820.52
ZJHA/B-4514020–1000.400.260.170.110.070.02
ZJHA/B-4524040–2000.930.610.390.250.170.07
ZJHA/B-4530080–2401.981.320.840.540.370.16

381L Series of Electronic Actuator

ModelVoltage Rating3/4 (20)1 (25)1 1/4 (32)1 1/2 (40)2 (50)2 1/2 (65)3 (80)4 (100)5 (125)6 (150)8 (200)
381LSA-08110V / 220V / 380V2.381.520.930.590.38
381LSA-08110V / 220V / 380V1.911.220.740.470.30
381LSA-20110V / 220V / 380V4.773.051.861.190.760.45
381LSA-20110V / 220V / 380V3.822.441.490.950.610.36
381LSB-30110V / 220V / 380V2.791.791.140.671.210.280.180.120.03
381LSB-30110V / 220V / 380V2.231.430.910.540.960.220.140.100.02
381LSB-50110V / 220V / 380V4.662.981.911.131.510.470.300.210.08
381LSB-50110V / 220V / 380V3.732.381.520.901.200.380.240.160.06
381LSC-65110V / 220V / 380V1.352.340.570.360.250.11
381LSC-65110V / 220V / 380V1.081.870.450.290.200.08
381LSC-99110V / 220V / 380V2.262.920.950.610.420.20
381LSC-99110V / 220V / 380V1.802.330.760.480.330.15
381LSC-160110V / 220V / 380V0.970.670.35
381LSC-160110V / 220V / 380V0.780.540.27

Outline Drawing

Bellows Cage Type Control Valve

Appearance Dimension

Nominal Diameter (inch)Nominal Diameter (mm)L ANSI150 PN16/25 (GB/T12221)L ANSI150 PN16/25 (GB/T17213.3)L ANSI300 PN40 (GB/T17213.3)L ANSI600 PN64/100 (GB/T17213.3)H1H2H3Electrical ActuatorPneumatic Actuator
3/42015018419420640135274381LSA-20ZJHA/B-22
12516018419721043146274381LSA-20ZJHA/B-22
1 1/43218021023525145163302381LSB-30ZJHA/B-23
1 1/24020022223525156163302381LSB-30ZJHA/B-23
25023025426728673165302381LSB-30ZJHA/B-23
2 1/26529027629231183217375381LSB-50ZJHA/B-34
380310298317337102235375381LSB-50ZJHA/B-34
4100350352368394110236375381LSB-50ZJHA/B-34
5125400420425457146340465381LSC-99ZJHA/B-45
6150480451473508170340465381LSC-99ZJHA/B-45
8200600543568610220383465381LSC-99ZJHA/B-45

Manufacturing Process

Step 1: Order and Design

Based on the operating conditions parameters provided by the customer, such as pressure, temperature, flow rate, medium type and leakage level requirements, the structural form, valve body material, valve core/valve cage fitting dimensions and bellows sealing scheme of the bellows cage type control valve are determined. Subsequently, the drawing design, material list and process review are completed to prepare for the subsequent production.

Bellows Cage Type Control Valve

Step 2: Forging & Casting

According to the design requirements, the main pressure-bearing components such as the valve body and valve cover are forged or precisely cast. For bellows cage type control valves, the materials of the valve body and valve cover usually need to meet the requirements of pressure resistance, corrosion resistance and temperature resistance. After the blank is completed, heat treatment, surface cleaning and initial size inspection are carried out to ensure there are no defects such as shrinkage cavities and cracks.

Bellows Cage Type Control Valve

Step 3: Machining

Carry out precise mechanical processing on the valve body, valve seat, valve cage, valve stem, valve cover and connecting components. The key processing points of the bellows cage type control valve include the flow channel size of the valve cage, the mating accuracy of the valve core, the surface finish of the sealing surface, as well as the coaxiality and welding assembly dimensions at the connection part of the bellows, in order to ensure stable regulating performance and sealing performance.

Bellows Cage Type Control Valve

Step 4: Assembly

After the processed components are cleaned, they proceed to the assembly process. The assembly process includes valve seat installation, valve cage positioning, valve core and valve stem connection, bellows component installation, packing assembly, and actuator connection. For bellows cage type control valves, the assembly and protection of the bellows component are particularly crucial. It is necessary to avoid deformation due to force to ensure that it can achieve reliable dynamic sealing.

Bellows Cage Type Control Valve

Step 5: Testing & Quality Assurance

After assembly is completed, a comprehensive inspection of the bellows cage type control valve is carried out, including size recheck, shell strength test, sealing test, air tightness test, stroke calibration and operation test. If there are any special requirements, wave tube leakage detection and performance testing can also be conducted to ensure that the valve meets the relevant standards and customer usage requirements.

Bellows Cage Type Control Valve

Step 6: Painting and Finishing

After passing the inspection, the outer surface of the valve is treated with rust removal, primer application and topcoat spraying. The nameplate, labels, protective covers and packaging are also completed. Before leaving the factory, the finished product needs to be rechecked for complete appearance, accessories and documents to ensure it is not damaged during transportation and meets the installation requirements at the site.

If you need, I can also continue to help you format it into an English version that is more like a product catalogue / official website style, or change it into a version that is more like a factory production process manual.

Bellows Cage Type Control Valve

Applications

Suitable for regulating highly toxic, flammable, explosive, volatile and rare precious metal media. This valve can also be used in vacuum conditions. The leakage of the regulating valve complies with the ANSI B16.104 standard. The regulating valve is widely used in multi-spring diaphragm actuators, with a compact structure and high output force.

These valves are widely used in:

Oil and Gas

Oil and Gas

Chemical Processing

Chemical Processing

Power Plants

Power Plants

Water Treatment

Water Treatment

Metallurgy and Mining

Metallurgy and Mining

Agriculture and Irrigation

Agriculture and Irrigation

Factory Environment

Factory Production Line

Material Storage

Quality Control

Assembly Workshop

Quality Control

Assembly Workshop

Why Choose Us

Superior Quality

Superior Quality

Our valves are manufactured using premium materials and undergo rigorous quality testing to ensure reliable performance in demanding industrial applications.

Advanced Technology

Advanced Technology

Equipped with state-of-the-art CNC machining centers and precision manufacturing equipment, we deliver valves with exceptional accuracy and consistency.

Competitive Pricing

Competitive Pricing

Through optimized manufacturing processes and bulk material procurement, we offer high-quality valves at competitive prices without compromising on quality.

Expert Support

Expert Support

Our experienced technical team provides comprehensive support from product selection to after-sales service, ensuring optimal valve performance for your specific application.

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